What is the Difference Between V Shape Mixer and Other Mixers?

Today, the manufacturer of Industrial Powder Mixer summarized the various features and differences of V shape mixer and other mixers, as well as the working process of V shape mixer, and compiled some information for everyone.

The filling factor of the V shape mixer is only 10%, while the filling factor of a three-dimensional mixer (such as a DSH double spiral cone mixer) is as high as 72%, and the mixing degree of the three-dimensional mixer in each period is higher than that of the V shape mixer. For container rotary mixers such as the V shape mixer, the materials in the container change their mutual position by gathering or alternating up and down. In order for the materials to have a dispersed space, the container must have a large volume. There is a certain limit on the filling amount, generally 30% -50%.

The structure and operating characteristics of the three-dimensional mixer make the material in the container periodically rotate, reverse and translate in three-dimensional motion. It has the characteristics of continuously moving the material by means of alternating pulsations. The convection and diffusion of the material are very sufficient, even if it is filled. The coefficient is very high (usually up to 80%), and it can also achieve a high degree of mixing in a short period of time.

In addition, V Shape Mixer is a container rotary gravity mixer, which has a limit on the critical speed, so the speed cannot be too high, and only a certain degree of mixing can be guaranteed by extending the mixing time. The three-dimensional mixer has a complex movement mode and no critical speed. The speed limit can be very high, so its efficiency is very high.

V Shape Mixer

During the operation of the three-dimensional mixer, due to the multi-directional operation of the mixing barrel, various materials are accelerated in the mixing process to accelerate the flow and diffusion, while avoiding the segregation and accumulation of the specific gravity of the material produced by the general mixer due to the centrifugal force. Phenomenon, no dead angle in mixing, can effectively ensure the best quality of mixed materials.

The mixer works mainly by its auxiliary mechanical stirrer, air flow and jet of the liquid to be mixed to stir the materials to be mixed to make the mixture uniform. In the Jiaodong process, a part of the liquid flows, and the flowing liquid pushes the surrounding liquid. As a result, a circulating liquid flow is formed in the vessel. The resulting diffusion between the liquids is called main convection diffusion.

When the liquid flow speed caused by agitation is high, shearing occurs on the interface between the high-speed liquid flow and the surrounding vulgar liquid flow, thereby generating a large number of local vortices. These vortexes spread rapidly around, and more liquid is drawn into the vortices. The turbulent heap flow diffusion formed in a small area is called vortex diffusion.

The normal operation process of the V shape mixer is:

1. Start the reverse button of the V shape mixer, adjust the motor speed, and run slowly in reverse.

2. During the V shape mixer operation, the fuselage should run at a uniform speed without abnormal noise.

3. Open the feeding port of the mixer and re-confirm that the discharging port is closed. Put the specified amount of material into the V-shaped hopper according to the process control requirements.

4. After the feeding is completed, close the feeding port and lock it to prevent the material from flowing out when mixing.

5. After the mixture reaches the time specified in the process, stop the machine by adjusting the speed button of the motor. When the machine is stopped, make the discharge port of the mixer directly face the ground, and adjust the speed button of the motor to 0. V shape mixer will stop the button. Turn right to cut off the power.

The above is the difference between V shape mixer and other mixers introduced by the Ribbon Type Mixer supplier.